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Sahibabad Plant |
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Bhushan Steel
Ltd. has recently
successfully implemented SAP system at its Sahibabad works along with its sales outlets with the help of Siemens Information Systems ltd. (SISL)in first phase |
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Finished Product List of Sahibabad Plant |
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1. |
Cold Rolled Coil |
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2. |
Cold Rolled Sheet |
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Galvanised Plane Coil |
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4. |
Galvanised Plane Sheet |
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6. |
Galvanised Corrugated Sheet |
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Current Capacities |
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(tonnes per annum) |
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Products |
Sahibabad |
| Cold Rolling |
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Widest (upto 1700 mm) |
350,000 |
| 2. |
Wider (upto 1200 mm) |
100,000 |
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Narrow (upto 550 mm) |
25,000 |
| Total Cold Rolling |
475,000 |
| Galvanised Sheets |
225,000 |
| Hardened & Tempered Strips |
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| Color Coated Sheets |
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| Drawn/Precision Tubes |
15,000 |
| High Tensile Steel Strapping |
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| Alloy Steel/Wire Rods |
70,000 |
| Service Centre |
300,000 |
| Captive Power |
24 MW |
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ACID Pickling Lines |
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- Two push pull type tickling lines of H. B. esmech bombay with technical know how from pro–eco, canada 1720mm wide & 1400mm wide
- Push pull pickling with low chloro technology
- To avoid over / under pickling.
- High speed turbulant pickling with five stage effective cascade rinsing
- For better cleanliness of sheet
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Cold Rolling Mill |
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- Widest mill(1700 mm)suitable for automobile application. (first time in india)
- Universal crown control for better shape control. (first time in india)
- Auto shape control on both sides of the mill while the mill is running at 1200 mpm speed . (first time in india).
- Auto gauge control.
- Level ii computerisation (first time in india)
- X-ray gauges for better thickness control (first time in india)
- Mill clean system to minimise rolling oil quantity on strips..
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Electro Cleaning Line |
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- High density current electrolytic - cleaning line
- For degreasing the strips before annealing.
- It helps in removing the oil completely and also removes iron fines.
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Bell Annealing Furnaces |
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- 100% hydrogen based batch type furnaces ebner make
- From ebner austria – the no.1 supplier in the world.
- Fully computerised high convection and fully sealed base technology
- Annealing cycle programs available in the computer for getting optimum mechanical properties.
- Annealing cycle programs available in the computer for getting optimum mechanical properties.
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Kathabar Cooling System |
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Coils Cooling And Storage System Technology By Loi Germany
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C.R. Slitting Lines - From FIMI, Italy/ Daehyun Korea
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Multi Blanking & CTL Lines |
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- From henrich georg, germany / fimi italy / daeyhun korea
- Electro magnetic stacker for best surface quality standards (first time in india)
- Fully computerised leveller for table top flat sheets from shuntz, germany
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Roll Grinder-From Waldrich Siegen Germany
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Electro Discharge Texturing Machine
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- From waldrich siegen – Germany.
- Cnc controlled for uniform roughness on rolls
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Galvanising Lines
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Hot dip galvanizing lines |
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Furnaces based on the design of Stein Heurty, France. Non-Ox furnace for cleaning of strip Inert medium of Nitrogen with 30% Hydrogen to avoid oxidation. Coating control with air knives. Coating checking with Radiometrie Skin passing to minimize spangle, tension levelling for improved Shape, Chromatising to avoid zinc oxidation
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Testing Equipments
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- Spectrometer from hylger, u.k. ( four alloy base)
- Fully computerised universal testing machine from zwick, germany for measurement of y.s u.t.s, %e, r value, n value, ype, u.e.
- Metallurgical microscope axiovert germany upto 500x magnification .
- Fully computerised micro hardness tester from zwick germany.
- Automatic surface roughness tester from hommel, germany.
- Rapid drawability tester, r module from tinus olsen u.s.a..
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