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Sahibabad Plant

 
     
  Bhushan Steel Ltd. has recently successfully implemented SAP system at its Sahibabad works along with its sales outlets with the help of Siemens Information Systems ltd. (SISL)in first phase  
       
  Finished Product List of Sahibabad Plant  
  1. Cold Rolled Coil
 
  2. Cold Rolled Sheet  
  3. Galvanised Plane Coil  
  4. Galvanised Plane Sheet  
  6. Galvanised Corrugated Sheet  
       
       
       
    Current Capacities  
   
(tonnes per annum)
   
   
Products
Sahibabad
Cold Rolling
1. Widest (upto 1700 mm)
350,000
2. Wider (upto 1200 mm)
100,000
3. Narrow (upto 550 mm)
  25,000
Total Cold Rolling
475,000
Galvanised Sheets
225,000
Hardened & Tempered Strips
-
Color Coated Sheets
-
Drawn/Precision Tubes
15,000
High Tensile Steel Strapping
-
Alloy Steel/Wire Rods
70,000
Service Centre
300,000
Captive Power
24 MW
 
       
  ACID Pickling Lines  
     
 
  • Two push pull type tickling lines of H. B. esmech bombay with technical know how from pro–eco, canada 1720mm wide & 1400mm wide
  • Push pull pickling with low chloro technology
  • To avoid over / under pickling.
  • High speed turbulant pickling with five stage effective cascade rinsing
  • For better cleanliness of sheet
 
   
  Cold Rolling Mill  
     
 
  • Widest mill(1700 mm)suitable for automobile application. (first time in india)
  • Universal crown control for better shape control. (first time in india)
  • Auto shape control on both sides of the mill while the mill is running at 1200 mpm speed . (first time in india).
  • Auto gauge control.
  • Level ii computerisation (first time in india)
  • X-ray gauges for better thickness control (first time in india)
  • Mill clean system to minimise rolling oil quantity on strips..
 
 

 

 
     
  Electro Cleaning Line  
 
  • High density current electrolytic - cleaning line
  • For degreasing the strips before annealing.
  • It helps in removing the oil completely and also removes iron fines.
 
     
  Bell Annealing Furnaces  
     
  • 100% hydrogen based batch type furnaces ebner make
  • From ebner austria – the no.1 supplier in the world.
  • Fully computerised high convection and fully sealed base technology
  • Annealing cycle programs available in the computer for getting optimum mechanical properties.
  • Annealing cycle programs available in the computer for getting optimum mechanical properties.
 
 

 

 
 

Kathabar Cooling System

 
 

 

 
 

Coils Cooling And Storage System Technology By Loi Germany

 
 
  • Here coils after annealing are stored to avoid oxidation through dehumidification to prevent rusting

 
     
 

C.R. Slitting Lines - From FIMI, Italy/ Daehyun Korea

 
     
 
  • Fully automatic operation including slitter blades setting by computer and shimless setting to ensure burr free and scratch free operation..

 
     
 
 
 
     
 

Multi Blanking & CTL Lines

 
     
 
  • From henrich georg, germany / fimi italy / daeyhun korea
  • Electro magnetic stacker for best surface quality standards (first time in india)
  • Fully computerised leveller for table top flat sheets from shuntz, germany
 
     
 

Roll Grinder-From Waldrich Siegen Germany

 
     
 
  • Cnc controlled fully computersied grinder to provide best quality rolls for mills with automatic roll inspection system

 
     
 

Electro Discharge Texturing Machine

 
     
 
  • From waldrich siegen – Germany.
  • Cnc controlled for uniform roughness on rolls
 
     
 

Galvanising Lines

 
     
  Hot dip galvanizing lines  
 
  • Furnaces based on the design of Stein Heurty, France. Non-Ox furnace for cleaning of strip Inert medium of Nitrogen with 30% Hydrogen to avoid oxidation. Coating control with air knives. Coating checking with Radiometrie Skin passing to minimize spangle, tension levelling for improved Shape, Chromatising to avoid zinc oxidation

 
     
 

Testing Equipments

 
     
 
  • Spectrometer from hylger, u.k. ( four alloy base)
  • Fully computerised universal testing machine from zwick, germany for measurement of y.s u.t.s, %e, r value, n value, ype, u.e.
  • Metallurgical microscope axiovert germany upto 500x magnification .
  • Fully computerised micro hardness tester from zwick germany.
  • Automatic surface roughness tester from hommel, germany.
  • Rapid drawability tester, r module from tinus olsen u.s.a..
 
   
     
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